Lean Six Sigma Yellow Belt provides a detailed information on the Lean Six Sigma fundamentals and ways to apply Lean Six Sigma to specific industry to achieve desired results
Duration 44 Hours.
Certification By TÜV SÜD (An internationally recognised certification)
Objective To enable participants with the necessary knowledge, methodologies & skills required to get involved in DMAIC Lean Six Sigma projects at their respective workplace.
Who Should Attend?
  1. Executives/ Operators
  2. Graduates in any discipline
  3. Anybody with formal Industrial training
Essentials Graduates / Post graduates from any discipline
Course Program
  • Introduction to Lean
  • What is Lean & Application
  • 5S Before Lean
  • Eight Types of Waste – (Simulation to Understand)
  • How To Identify Different Types Of waste
  • Lean Principles Or Pillars Of Lean
  • Identify Customers & Specify Value
  • Value Stream Mapping (Simulation to Understand)
  • Create Flow
  • Respond To Pull
  • Single Piece Flow (Simulation to Understand)
  • Single Minute Of Exchange Of Dies
  • Line Balancing (Simulation to Understand)
  • Kanban (Pull Production)
  • Heijunka (Production Levelling)
  • Just In Time
  • Value Stream Design (Simulation to Understand)
  • Value Stream Planning
  • Pursue Perfection
  • Spaghetti Diagram
  • Total Productive Maintenance
  • Andon & Visual Management
  • Visual factory
  • Bottleneck Analysis
  • Gemba
  • Jidoka
  • Hoshin Kanri (Policy Deployment)
  • PDCA (Plan Do Check Act)
  • Poka-yoke (Mistake Proofing)
  • Root Cause Analysis
  • Standardized work
  • Theory Of Constraints (Introduction)
  • What is Six Sigma ?
  • History & future/potential of LSS
  • Why LSS & Application of LSS?
  • How LSS is different?
  • Change Management(Simulation)
  • Dealing with Change management
  • DMAIC / DFSS
  • Balanced scorecard
  • Voice of Customer & Business
  • Develop CTQ’s, CTB’s, CTQ tree
  • Quality Functional Deployment (Simulation)
  • Kano Analysis
  • Identify Business Problem
  • Identify Problem & project charter
  • Team identification, roles & timelines
  • Goal statement & elevator speech
  • SIPOC, project boundaries
  • Map Business Process
  • Process Mapping & Value Stream Mapping (Recap)
  • Define Phase sign off & toll gate
  • Define Process and Output Metrics
  • Develop Operational Definitions
  • Data Collection Plan
  • Sampling & different types of Samples (Simulation)
  • Regional sub grouping
  • Variation & source of variation
  • Measurement System Analysis
  • Accuracy & Precision
  • Repeatability & Reproducibility
  • Special Vs common cause
  • Basic statistics & probability
  • Variance (simulation)
  • Introduction to Minitab
  • Validate Measurement System
  • Different data types Performance/Capability
  • Sigma level for overall & sub grouped data
  • Baselining & goal validation
  • Measure Phase sign off & toll gate
  • Graphical plots like Histogram/ Dot plot, Pareto Chart, Individual value plot, Scatter diagram
  • Identify potential causes (X’s)
  • Brainstorming
  • Cause & effect
  • FMEA (Simulation)
  • Value stream mapping (Recap)
  • Different types of wastes
  • Prioritize Critical X’s
  • Concept of P value
  • Conduct Root Cause analysis
  • Normal & Non Normal data
  • Hypothesis testing for normal, non normal & discrete data
  • Data Analysis Based on Data Type
  • Correlation & Regression
  • 1 Sample T, 2 Sample T, Anova
  • 1- Proportion, 2- Proportion & Chi Square Test
  • Identify Critical X’s
  • Validate Critical X’s
  • Arrive Y=f(x)
  • Quantify the Opportunity
  • Prioritize Root Causes
  • Introduction to Design of Experiments
  • Analyze Phase sign off & toll gate
  • Develop Potential Solutions
  • Brainstorming
  • SCAMPER
  • doHow Gamification
  • Six Thinking Hats
  • Mistake Proofing & Different types pf mistake proofing
  • Solution prioritization matrix
  • Solution risk analysis
  • Implementation Plan
  • Stakeholder and impact analysis
  • Develop Pilot Plan & execute Optimize Solution
  • Implement solutions
  • Improve Phase Sign off
  • Lean solutions like SMED, JIT, Kanban, Total Productive Maintenance, single piece flow
  • Introduction to Control Phase
  • Process Risk Analysis
  • Different types of control
  • What is SPC?
  • Control charts & types
  • Develop SOP, control charts
  • Process Control System
  • Monitor & Standardize Process
  • Identify opportunities to horizontally replicate
  • Calculate Financial Benefits
  • Audits & Frequencies
  • Project sign off
  • Control Phase Sign off
  • Case Study 1
Trainers Profile Certified Black Belt/Master Black Belt, with 100+ projects across Industries
Course Fee Includes
  • Four Days of Simulation Enabled coaching
  • One Lean Six Sigma Yellow Belt Knowledge Book
  • Examination & Certification Cost
  • ‘doHow Gamification
  • Five Sample Question papers with solutions
  • 100% Placement Assistance
  • Lunch & refreshment at the training venue
Certification Procedure
  • Attend four days training
  • Successful completion of Yellow belt certification exam conducted by TUV (at the end of the 4th day)